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From patent to applied innovation: the birth of Formula Foundry

Every innovation starts with a simple yet powerful question: can it be done better?

In this scenario, the starting point was clear: optimize the die casting process, reduce scrap, and bring greater control to a production area long ruled more by empirical experience than by scientific tools.

The driving force behind this transformation was Engineer Roberto Camerin’s insight, built on years of hands-on experience on the shop floor, combined with numerical simulation and design. His approach introduced a new way to manage the filling phase, making it more predictable, stable, and supportive of the finished part’s quality.

A strong, practical, and above all original idea: from this emerged the patent at the core of Formula Foundry, recognized as an innovative solution in the die casting field.

From concept to software: making the method accessible to foundries

The patent is not the end point, but the beginning of a journey. The goal was not only to protect an idea, but to make it applicable, scalable and useful to foundries in their daily work.

Thus, Formula Foundry was born: a software designed to bring scientific analysis and control of production parameters directly into the die casting cycle.

The platform integrates the patented method into an advanced working system, designed to:

  • improve the injection and filling phase
  • reduce systemic and random errors
  • increase repeatability and casting quality
  • support technical decisions with objective data and analysis tools

A multidisciplinary team for continuous evolution

Over time, a solid and specialized team has formed around this vision, bringing together engineers, IT specialists and process technicians, united by the goal of making die casting more precise, sustainable and competitive.

Today, Formula Foundry is a structured, continuously evolving company that develops software solutions born in the field, capable of adapting to different pressures, complex mold types, and real production needs.

The value of a patent that generates a real impact

Our patent is not just a formal achievement: it is the tangible proof of a method that works.

An approach that has already helped numerous foundries achieve better technical and economic results, thanks to a more conscious and integrated process management.

Formula Foundry was born this way: from an insight transformed into a method, from a method transformed into a tool, and from a tool transformed into value.

 

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Scientific process control: import and analysis of injection curves

Injection curves provide direct access to critical data from the filling phase, turning die casting into a process that can be controlled and optimized. With Formula Foundry, curve analysis becomes an integral part of daily operations: a practical tool to improve quality, reduce waste, and increase process stability.

Scientific process control: import and analysis of injection curves